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CNC竹杯智慧製造與即時量測系統 = = CNC Bamboo Cup ...
~
詹昇澤
CNC竹杯智慧製造與即時量測系統 = = CNC Bamboo Cup Intelligent Manufacturing and Real-Time Measurement System /
紀錄類型:
書目-語言資料,印刷品 : Monograph/item
正題名/作者:
CNC竹杯智慧製造與即時量測系統 =/ 詹昇澤.
其他題名:
CNC Bamboo Cup Intelligent Manufacturing and Real-Time Measurement System /
其他題名:
CNC Bamboo Cup Intelligent Manufacturing and Real-Time Measurement System.
作者:
詹昇澤
出版者:
雲林縣 :國立虎尾科技大學 , : 民113.07.,
面頁冊數:
[18], 255面 :圖, 表 ; : 30公分.;
附註:
指導教授: 蕭俊卿.
標題:
CNC controller. -
電子資源:
電子資源
CNC竹杯智慧製造與即時量測系統 = = CNC Bamboo Cup Intelligent Manufacturing and Real-Time Measurement System /
詹昇澤
CNC竹杯智慧製造與即時量測系統 =
CNC Bamboo Cup Intelligent Manufacturing and Real-Time Measurement System /CNC Bamboo Cup Intelligent Manufacturing and Real-Time Measurement System.詹昇澤. - 初版. - 雲林縣 :國立虎尾科技大學 ,民113.07. - [18], 255面 :圖, 表 ;30公分.
指導教授: 蕭俊卿.
碩士論文--國立虎尾科技大學機械設計工程系碩士班.
含參考書目.
竹子具環保及堅韌性,其抗拉強度比鋼鐵高,另竹子進行光合作用時,吸入二氧化碳而釋出的氧氣比樹木多35%,若能將竹子融入生活必然符合永續議題。本研究主要開發竹杯製造設備,著重開發一具有機上即時量測功能之CNC竹杯加工機,期能將大竹子製作大杯子,小竹子製作小杯子,以達零廢棄目標。竹材不像木材相對穩定,每支竹子的粗細及外徑不規則都有差異,在車削的過程很容易發生因內外徑不均導致破裂的情況,況且竹子為天然材料,難以掌握加工方式,導致製作竹杯時需依靠具經驗老師傅進行製作,以製作出符合期望之竹杯。為解決產量與操作人員經驗不足,故針對整體製程進行自動化,將經驗轉化為可量化之數據,並由電腦來判斷此竹胚料是否適合加工,且依照此竹杯胚料之外型數據提供數種加工方案給使用者,使竹杯外型不再單一。 此具即時量測功能之CNC竹杯加工機,內容包含一組含有氣壓式內撐夾爪之車床本體、一組使竹胚料能夠自動對心之尾座模組、一對負責即時機內量測之電阻尺、一套負責竹材上下料之氣壓夾爪及一套竹胚料之儲料倉,而電控系統是由新代控制器支配整體系統,利用Ethernet使用Modbus協定將電阻尺所量測出竹胚料之偏心度數據回傳電腦,透由圖形型化程式語言LabVIEW進行偏心度運算及多種竹杯外型之選擇與判別,將運算結果回傳至新代控制器後,進行竹胚料加工。本研究不僅能夠提升產品的品質與產量,並降低人力成本與能力之需求,使機器能夠依照竹料大小與輪廓自我調整加工樣態,達到零廢棄之目標。.
(平裝)Subjects--Topical Terms:
1451983
CNC controller.
CNC竹杯智慧製造與即時量測系統 = = CNC Bamboo Cup Intelligent Manufacturing and Real-Time Measurement System /
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CNC Bamboo Cup Intelligent Manufacturing and Real-Time Measurement System.
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竹子具環保及堅韌性,其抗拉強度比鋼鐵高,另竹子進行光合作用時,吸入二氧化碳而釋出的氧氣比樹木多35%,若能將竹子融入生活必然符合永續議題。本研究主要開發竹杯製造設備,著重開發一具有機上即時量測功能之CNC竹杯加工機,期能將大竹子製作大杯子,小竹子製作小杯子,以達零廢棄目標。竹材不像木材相對穩定,每支竹子的粗細及外徑不規則都有差異,在車削的過程很容易發生因內外徑不均導致破裂的情況,況且竹子為天然材料,難以掌握加工方式,導致製作竹杯時需依靠具經驗老師傅進行製作,以製作出符合期望之竹杯。為解決產量與操作人員經驗不足,故針對整體製程進行自動化,將經驗轉化為可量化之數據,並由電腦來判斷此竹胚料是否適合加工,且依照此竹杯胚料之外型數據提供數種加工方案給使用者,使竹杯外型不再單一。 此具即時量測功能之CNC竹杯加工機,內容包含一組含有氣壓式內撐夾爪之車床本體、一組使竹胚料能夠自動對心之尾座模組、一對負責即時機內量測之電阻尺、一套負責竹材上下料之氣壓夾爪及一套竹胚料之儲料倉,而電控系統是由新代控制器支配整體系統,利用Ethernet使用Modbus協定將電阻尺所量測出竹胚料之偏心度數據回傳電腦,透由圖形型化程式語言LabVIEW進行偏心度運算及多種竹杯外型之選擇與判別,將運算結果回傳至新代控制器後,進行竹胚料加工。本研究不僅能夠提升產品的品質與產量,並降低人力成本與能力之需求,使機器能夠依照竹料大小與輪廓自我調整加工樣態,達到零廢棄之目標。.
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Bamboo possesses environmentally friendly and tough property. Its tensile strength is higher than steel. In addition, it inhales carbon dioxide and releases 35% more oxygen than trees when bamboo undergoes photosynthesis. If bamboo materials can be integrated into life, they will definitely fit the sustainability subject. This research mainly develops a bamboo cup manufacturing equipment for focusing on developing a CNC bamboo cup manufacturing machine with real-time measurement function. It is expected to be able to make large cups from large bamboos and small cups from small bamboos to achieve the goal of zero waste. Bamboo is not as stable as wood. The thickness and irregular outer diameter of each bamboo are different. During the turning process, it is easy to cause cracks due to uneven inner and outer diameters. Moreover, bamboo is a natural material, and it is difficult to handle the processing method for manufacturing bamboo cups. It needs to rely on experienced masters to fabricate bamboo cups for expectations. In order to solve the problem of insufficient output and operator experience, the overall process is automated and the experience is converted into quantifiable data. A computer is used to determine whether the bamboo material is suitable for processing, and based on the appearance data of the bamboo material. A variety of processing solutions are provided to users so that the appearance of the bamboo cup is not monotonous. The CNC bamboo cup processing machine with real-time measurement includes a lathe body with a pneumatic inner support jaw, a tailstock module for bamboo materials to be automatically centered, and a pair of resistance ruler for real-time measurement, a set of pneumatic clamps for loading and unloading bamboo materials, and a set of bamboo storage bins. The control system is installed by SYNTEC controller, which uses Ethernet and Modbus protocol to transmit the eccentric data of bamboo materials measured by the resistance ruler to the computer. The eccentric calculation and the selection of various bamboo cup shapes are performed by LabVIEW system. The calculation results are transmitted to SYNTEC controller for processing bamboo material. This research can not only improve product quality and output, but also reduce labor costs and capacity requirements. It can be to self-adjust the processing pattern according to the size and contour of bamboo materials for achieving the goal of zero waste..
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